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JK Build Thread - Part Duex
Posted: Tue Mar 16, 2010 6:06 am
by tobyw
OK, since no one likes to read, I’ll just give you the quick and dirty version along with the all-important pictures

Bear in mind I am not done with the installation yet, as I’m still waiting on the Currie pitman arm to arrive… Once it does, I can button up the front end and take it for a test run
• Currie Rock Jock 4â€
Posted: Wed Mar 17, 2010 5:48 am
by Withidlehands
Wow that makes me love the unlimited way more! I'll be nice seeing this thing mobbing around.
JK
Posted: Wed Mar 17, 2010 6:54 pm
by Dale
looks real good toby those 37ins are mean lookin on their!

Posted: Thu Mar 18, 2010 12:33 pm
by Zach ogle
37's are nice
Posted: Thu Mar 18, 2010 5:16 pm
by Wrench
Looks real nice, Toby!
Whatcha got for a welder? Those welds sure are purdy!
Posted: Thu Mar 18, 2010 7:29 pm
by OldGreen
He uses Jedi Pharmer Mind Power to weld. . .

Posted: Fri Mar 19, 2010 5:24 am
by tobyw
And when that fails, I fall back to my trusty 220v Lincoln

Posted: Sat Mar 20, 2010 5:56 am
by tobyw
Test drive: CZEK
Everything seems good, I still can't believe how well it rides/drives for a vehicle on 37" mud terrains

Posted: Sat Mar 27, 2010 8:09 pm
by Wrench
I see you welded those gussets to the cast parts of the axles near the ball joints. Are you using a special rod? I am trying to figure out the correct way to weld on that stuff.
Posted: Sun Mar 28, 2010 6:05 pm
by tobyw
Nope, nothing special for filler material. JK knuckles are made from a perfectly "weldable" metal, the name/series of which escapes me right now. A quick Google search will likely provide the specifics... I do believe, however, that the XJ D30 knuckles will require a high nickel rod and pre-heating, similar to welding to most center sections. That said, I doubt you are likely to have issues with your knuckles deforming, it's just not a common issue. The JK, however, is already notorious for having weak knuckles

Posted: Mon Mar 29, 2010 12:19 pm
by Wrench
I am asking because I need another attachment point for my steering conversion I am building.
I opted to drill/tap/bolt one onto the steering knuckle since nothing seems to stick when I tack-weld to it.
Posted: Mon Mar 29, 2010 2:34 pm
by tobyw
I built a quazzi high-steer setup for my YJ D30 a several years back, and did the drill/tap thing just to stay away from the welding issues. It was basically a copy of the M.O.R.E. system, but I used all TRE's instead of heim joints.