What was *that* noise?

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tobyw
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Location: Under the hood...

What was *that* noise?

Postby tobyw » Sun Apr 18, 2010 9:12 am

Those of you lucky enough to have been travelling with me when the absolutely shocking event of busting an axle shaft on my D30 took place (can you smell the sarcasm :lol: ), know what that sound is. Taking the issue at face value, always the best plan, (there is more of that sarcasm…) I simply replaced the axle shafts and hit the trails again…

Not long into the trail, once 4wd was engaged, I was greeted with a few clicks and pops. Visual inspection yielded nothing, so I wisely pressed on (there it is again…). Further yet down the trail, after several more clicks and pops and even a few twitchy steering situations, another visual inspection still showed no signs of issue. Again, I wisely continued down the trail (and once more…). Until I got stuck:

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Once free, the clicking , popping, ratcheting, banging, and jerking were worse than ever and I finally decided it just might be better to throw it back in 2wd and ease on home for some real inspection…

Popped the cover, and immidately saw the issue(s).

Chewed spider gears:

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And a cracked carrier:

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Here is how a pharmer pulls a carrier:

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And on the bench, here is the total of the damage:

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For the record, I am quite certain this damage was started when the first shaft broke, and by simply replacing the shafts and driving on it, I made a bad situation worse…
Yep, I've wheeled one of those, too...
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Grumpy
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Postby Grumpy » Sun Apr 18, 2010 9:18 am

:shock:
Dave
Have Scout, will wheel...Someday...Maybe


Quote:
Originally Posted by Oregon80
-By driving a Scout, you my friend have recycled, which is more than those pansy Prius owners can say.
-I love driving a piece of history that was nearly lost.

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White trash
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Postby White trash » Sun Apr 18, 2010 9:53 am

Grumpy wrote::shock:



What is there to be shocked about? Its an axle that is at it's limits on 35's pushing 37's... :lol:

Looks like you need a carrier too... Too bad OG doesn't still have that old 30 of his hanging around, that was the miracle tru-trac... :shock:

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Don
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Postby Don » Sun Apr 18, 2010 10:11 am

Toby ... good diagnosis on it being the gears. Sorry to hear that you've got more to fix! I'm glad you made it home ok. I was watching for you!

OldGreen
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Postby OldGreen » Sun Apr 18, 2010 6:14 pm

White trash wrote:
Grumpy wrote::shock:



What is there to be shocked about? Its an axle that is at it's limits on 35's pushing 37's... :lol:

Looks like you need a carrier too... Too bad OG doesn't still have that old 30 of his hanging around, that was the miracle tru-trac... :shock:


Ain't that the trooof.

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tobyw
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Postby tobyw » Mon Apr 19, 2010 7:35 am

I've got another D30 laying somewhere, even has 3.73's... I just need to make sure the JK D30 has the same internals as the older ones, which I think is true. If it is, I'll be good to go.
Yep, I've wheeled one of those, too...

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