Postby Wrench » Mon Jan 19, 2015 6:54 pm
As far as I know, shocks lengths always refer to travel, ie: length of exposed chrome at full extension. DO NOT base your shock length on a guess, or a desire to out-do the next guy. Too long of a shock can turn into a nightmare trying to make room to get it to fit well, and shocks make TERRIBLE bump stops.
To work the best, you should adjust your bump stops so they stop the axle travel just before tire contact with the fenderwell at full compression. Use a hoist to raise the front, remove the springs, then lower the vehicle all the way down on the bump stops to test.
From there, your shock length choice will depend on how far your suspension will droop. Raise the front of the vehicle back up with a hoist until the tires come off the ground. With a Cherokee, your track bar, driveshaft ujoints, and lower arms will be contacting and binding. How far you go to modify these and what arms you are using will determine your shock length, to a point.
On a Cherokee, a 10" travel shock works well with minor mods and trimming to be able to use the full 10", and even then, the stock arms are not ideal. 12" will need quite a bit more, to include long arms and probably the steering damper relocated a tad. If you go 14", you will not be able to get that much extension out of the track bar without removing the steering damper, and you definitely wont be able to use the stock suspension arms.
I am not an expert, though, as I havent used any off-the-shelf suspension kits out there. Mine was totally custom-made by me. Even with 10" shocks, I removed the steering damper and used long radius arms and it worked very well. I could have gotten away with using 12" shocks comfortably, but 14's would have been too much for the driveshaft to take.
Paul
'84 XJ, '19JL